Om642 delete problems. Car Jun 2, 2012 · UK CHRYSLER 300C. The “Rumble” Sound / Torque converter TC. In trying to determine why, during actuations, my left EKAS sensor reads OK one way, NOT OK the other. S. 0 CDI Engine Specs, Problems, Reliability. After it warm up and reach 70-80 degrees the smoke disapear and a light normal Diesel burn smell stay. You are a long ways below normal BOOST Level. Apr 23, 2023 · EGR valve is elusively accessible in W221 S350 CDI but very difficult to remove it. If you find any, replace the exhaust manifolds and turbocharger. actuator jamming (4 times) and something about inlet shutoff motor (apparently some oil leaked on the motor) They told me to replace turbo, shutoff motor, back sensor, o2 sensor and all the hoses (1. 00. 0 CRD) commonly found on various vehicles (Jeep/Mer Apr 29, 2020 · 21,571. The ecu map and fuel pump and injectors also have a large bearing on the bhp gains you'll achieve. This pipe does not have/need to have any bungs in it because tuners can and should delete the sensors. 0-liter V6 diesel engines, designated engine code – OM642. 635/642. If you know anyone that owns one of these you'll know that it can't be your only vehicle, you need a backup for the days that it is down. Hi everyone, Even uploaded this thread to the w164 forum, but since w211 has more participants and the same engine is used, have been wondering lately whther there is any timing chain noise on my vehicle equipped with the OM642 diesel engine? Vehicle has 213k km and no record of whether the timing Nov 1, 2008 · EGR REDUCES COMBUSTION TEMPERATURES IN THE PISTON BOWL. honestly you either need to blank it off or have the ECU remapped but the plug MUST be plugged inall plugs must be plugged in on any sensor as they all talk to the ECU and if just one . Oct 10, 2022 · Got boost back after the engine restart so assuming its a smaller leak and might take some hunting to find. Dec 29, 2016 · 1) that video is for the m272 engine. Just acquired this car, in no running condition. If the 2nd 02sensor reads close or the same as the 1st it gives you a code for catalytic converter below efficiency. The fix is simply removing the electrical plug from the swirl flap motor and inserting a 4. Sep 12, 2012 · One big restriction in the intercooler plumbing is the turbo resonator. With the introduction of the OM656 engine in the new W222 S-Class, the expectations were sky-high. It is a kidney bean shaped component with hundreds of perforated holes to reduce noise from the turbo. Turbo inlet pipe leak. Can you remove the swirl flaps? In a sprinter, Mercedes Om642 Crd common rail Nv3 yes on any we can bypass the flaps !! 3. Thankfully this chain can be replaced without removing all of the accessories from the front of the Mar 8, 2013 · The engine going in the jeep is produced by VM motori, the same company that made the 4 cylinders in the 2005-2006 jeep liberty crd. It is built on an aluminum block with cast-in steel cylinders, with an 83 mm bore and “undersquare” 92 mm stroke. It fools the ECU into thinking the swirl flap motor is still connected and working. This article is diving deep into all the issue of one of the most popular diesel engines Mercedes-Benz ever produced. Inspect swirl fl Mar 6, 2020 · 2008 Jeep Grand Cherokee (WK) with OM642 mercedes benz diesel engine. Swirl flaps can stick due to carbon build up Jun 8, 2022 · 2006-2018 Mercedes Sprinter Problems And Buyers Guide (W906/NCV3) June 8, 2022 by Jure Hodnik. Easily bolts in place of the factory DPF pipe and requires engine tuning from Tunezilla or JR Auto Tuning. This power unit essentially replaced the popular OM668 diesel engine with a volume of 1. ) and an EGR delete should pretty much take these off the table. 20-N-060290. The MAF sensor feels how much air is passing through the EGR valve when it's open/closed. Apr 9, 2010 · 2,214. I repeat: The Smoking is Very Noticeable Out the Straight Exhaust (No DPF or SCR), and it is Intermittent. Other Mercedes classes: C209: CLK320 CDI (2005-2010) Feb 22, 2020 · OM642 Crankshaft Bearings Failure. Cannot comment if you can run both. A balance shaft located between the cylinder banks counterrotates at the same speed as the crankshaft to smooth the V-6 out. C2500 350, 450. High mileage issues. Dec 3, 2012 · Car. $650. Registered User. my engine issued crankshaft bearing problem is it possible to change bearings without removing heads and crankshaft from under car has anyone replaced beadings with roll in trick my car is w219 cls 320 cdi my car works everything fine i got missfire on cylinder 2 trouble code engine start very good when hot QTY. Jan 25, 2023 · Mercedes-Benz OM646 Diesel Engine Problems (200CDI, 220CDI) January 25, 2023 by Jure Hodnik. . It really just reduces flow and collects CCV oil. It has been Stage 2 tuned since 2010. 5-36. Owner, few weeks ago, when got really cold coud not start it. Has few klicks on it (275K km) but in very good shape. Hello, nice people. '93 500SL-32, '01 W210 Estate E240 (RIP), 02 R230 SL500, 04 Smart Roadster Coupe, 11 R350CDi. Buy an om642 core engine from mb and send your engine back for core value. I am new here Sry for my bad english,but i have some questions I have cold start problems with my W219 320cdi. Oct 14, 2023 · Common Mercedes OM642 engine problems include: Oil cooler o-ring leaks. Nov 28, 2022 · This is a common occurrence on the OM642 engines, and it had to be replaced. Apr 20, 2022 · in this video you can see a very common problem that occurs when the injector gasket, after several years of use, is no longer able to hold the pressure gene Aug 17, 2019 · OM642 Engine Burning Oil. Mercedes Newcastle do MB oil on eBay for not much money. But then again you would rather go about this via the hack method. Apr 28, 2020 · Chrysler 300c, 2007, OM 642 V6. 0-liter turbocharged V6 diesel engine that appeared in 2005. Car has been running great for Feb 27, 2015 · Would need to be mapped out, not seen any kits but it can probably be done by sending off your ecu to be tuned, not the best solution I know. The 2006 Mercedes Sprinter is a staple amongst the world’s package delivery industry, service industries and many other places, including the camping and van life world. 80 and up: sound return to normal, no vibration, no smoke 2007-2008 Jeep Grand Cherokee CRD OM642 3" 304 SS CAT Back Exhaust. However, with the right tools and enough patience you can get it loose an Jan 17, 2022 · While no a sprinter it is an om642 and would like to consult/similar issue. 6 years old . Please let me hear your experiences from tuning these engines! I currently have a w164 ML280. Carbon deposits. it could be done straightforwardly with a 70 degree bend piece of tubing and silicone hose and special hose clamps. We gave the name to this problem “rumble strip sound” because of the sound and feel like driving over a rumble strip on side of the freeway. 0 DIESEL BLUETEC EGR and DPF DELETE PROGRAM OR CHIP. Jul 19, 2023 · My both OM642 are heating plugs very fast (~1-2sec), especially my W212 does that. Jul 3, 2019 · Normandy. 4) Remove the throttle valve actuator by unbolting 4 bolts that secure the actuator to the rear of the intake manifold. Usually if the EGR valve is working (no reason to suspect not) then it will be closed when not being actuated, and a simple ECU 'delete' from a decent tuner will disabled the EGR and prevent any EML codes and therefore resultant MOT fail for EML dash light. Hello everyone and welcome to our channel. 0 engine has better reliability. The simulator is for use when the swirl motor is deleted but if it is still in place and faulty it is likely the flaps connected to it are closed and blocking entry to inlet manifold causing limp mode, this simulator will not help your problem until motor is removed and flaps are open. 0 This video I’m going to show Nov 21, 2017 · It's unlikely that the EGR removal will cause emission to fail either. #2. Roger. What is your 'very cold'? Injector tolerances are very tight, that's why cold start problem should be investigated at engine cold. the OM642. Took it to repair shop, but ended up giving up on it, they where asking for lots of $$$ with no guarantees. QTY. TWC Temperature sensor issues. That could just be an inlet port shut off motor fault. This is by no means every problem. But near a mileage of 100-150k miles, auxiliary engine systems start to fail. But as Cole said, its a bitty job, everything must be cleaned and seals replaced properly. Hello. Applications: Mercedes E-Class W211 - OM642. 5” aluminum tubing and a silicone reducer. If it has sensors back to back at one end of the rod, this option is not compatible with our kit. I've a 3. There are differences in the EGR valve and coolant routing from the earlier OM642 Engines. the 2nd 02 sensor does nothing in regard to the fuel trim of the vehicle. -ALL GOOD IDEA OR ALL OPTION INTERESTED. 0 CRD OM642. Mercedes-Benz (and Dodge) Sprinter vans can last over 200,000, but you may experience a few problems before you reach that milestone. 920 OM642. PCV valve problems. Sprinter DPF Delete Pipe 2007-2009. The new 2014 OM-651 2 stage turbocharged 2. about deleting these very important for air quality and the environment systems seem a bit foolish. -LOOKING FOR 2008-2018 DIESEL 4 CYLINDER AND 6 CYLINDER PROGRAM OR GOOD INFORMATION ABOUT PROCESS. It takes us a good 6 hours to complete and we Removal of the throttle body/EGR return mixer on Mercedes E320 Bluetec with the OM642 engine. 400 pounds). It is also common for the swir Nov 14, 2023 · Updated on Nov 14, 2023 Reading Time: 5 minutes. I'm at 117K and have been running it chipped for the majority of that time. Jun 7, 2017 · bigchingan. Smoke is not pure white (coolant)nor black (rich mixture). Jul 2, 2022 · The OM642 is the engine fitted to both the 280 CDI and the 320 CDI version of the Mercedes ML. (willing to buy tools needed ) but im stuck with a sprinter that has no DPF filter (purchased the van this way) also no swirl flaps > completely removed and blocked (Motor and sensors in place) Egr is broken but also blocked off. #6. My problem started three days before " lockdown ". 51 approval. Al,it needs to be connected at the plug as the ECU will know the connection has been broken. Was returning home and going round a roundabout, the car suddenly cutout Different OM654 engines respond better to less aggressive camshaft durations so view each engine as unique. Jun 8, 2020 · First question - where is the throttle body located for the om642 engine? Next question - there seems to be a load of benefits to deleting the egr, for people whom have done it, what can you tell me from experience? Also if I delete the egr, what happens to the electrical connector? Will Nov 20, 2015 · It also smell like fresh unburned Diesel fuel. The Mercedes OM640 or A-Class 2. Download: Mercedes OM642 Multi Engine Service Manual. OM642 - Options for DPF & EGR Delete? I've had an 07 OM642 (non SCR/DEF/UREA) powered E320 Bluetec for the last 7 years and love the hell out of the thing. This is part of the job to fix oil cooler seal leak common in t Aug 4, 2016 · The ecm calculates the amount of fuel to inject upon the air the engine is using at the exact same time. If you get the dpf physically cut out you still need a remap. Mar 21, 2005 · Camas, WA. Hopefully the new 3. Here I'm. Your Mercedes. Jul 14, 2017 · hey guys Im fairly new to this process and have little knowledge of reading writing files. Best thing to do is remove the fuel filter and see if you can see any snappage in the arms or wear on the pivots to the swirl flaps. 0 L diesel unit was used as an engine option for numerous cars and vans Nov 4, 2023 · After a freeway drive or extended full throttle runs with boost, engine needs to run for a few minutes to cool down the turbo and prevent heatsoak. However, this issue is most prominent in the 3. Jul 12, 2011 · Place chisel on lip and had handle sitting on top of turbo heat shield and two firmt taps with club hammer and i could see it move and another two gentle taps to get it up about 3mm sprayed some fast release down it twisted it and it came right out no problem. “Black Death” around fuel injectors. In this video we are going to talk about 1 very common issues on the famous Mercedes engine OM642 which can be f Sep 29, 2023 · The pulley and the belt are very easy to change on the OM642, and the whole thing takes about 10 minutes with a socket wrench and 3" extension. Check vacuum line for cracks. 40 to 80 C: sound become turbulent, light vibration and smoke, smell harsh. 0-litre V6 diesel features four valves per cylinder. Watch the video now. My engine is The diesel V8-family includes: OM628, OM629. Jul 3, 2019. As you read through the forum you'll come to realize that the vast majority of the problems with the OM642 seem to resolve around EGR soot-induced problems (stuck EGR valves, clogged EGR coolers, stuck EKAS (swirl) valves, clogged intake manifolds, etc. Fuel injector washer failure and “CDI Black Death”. 5-2" maybe) Aug 15, 2013 · The new 3. Here and there. Jun 4, 2020 · OM642 3L Diesel Turbo Chatter/Surge. o2 sensor. [1] The engine features common rail Direct injection and a variable nozzle turbocharger. EcoDiesel JEEP WK2 OFF ROAD PIPE. The result is a reduction in NOx that form at temperatures in excess of 4200F. So far, I haven't seen reports of problems. . The 2006-2018 Mercedes Sprinter featured a modern exterior design, modern Jul 1, 2015 · Using the BEST maintenance products, having the services done at an authorized Dodge or Mercedes Benz Dealer, and driving the Sprinters in ways that keep them from having any EGR/DPF/SCR issues makes even thinking. The only difference between them is the software that dictates the power output. 9875 posts · Joined 2007. The car is a Chrysler 300, Dec 2006 with 66700 miles and in very good condition. Apr 28, 2020. For completeness - here is the timing chain replacement for an M272 (attached) which is a different procedure. 7 mb, 168 pages. These OM642 engines can develop leaks from the oil cooler seals that can degrade prematurely by the high heat it is exposed to. howtoautomotive. As I came to the fuel dilution part of the article above I stumbled on a Mercedes-Benz Service Bulletin LI49. Feb 2, 2019. Learn the pros and cons of EGR delete or blocking, and how it can improve your engine performance and fuel economy. Apr 29, 2020. Even this extra detail doesn’t come close to thoroughly explaining the problem. You will be able to reuse your parts onto the om642 core engine. 9 PSIA to dump any higher MAP/BOOST pressure. htmlFaultMercedes OM642 V6 vehicles suffer issues with the intake manifold, the swirl Jan 1, 2020 · Robert Canada said: I'M looking for to buy Mercedes 3. The problem is that the missing part went into the compressor housing Oct 9, 2023 · Re the EGR, the OM654 has a new 2-stage EGR. This MB 3. Inlet port shutoff positioner-M72 connects the Left and Right EKAS rods. 1' sections of 1/4 ID clear tubing (on all six injectors) and pinched off the return lines near the T back into the inlet side of fuel filter. OM642 egr bypass (+blocking) +stage 2 tuning. Only below -10C it begin take longer. The cylinder block is made of aluminum with cast iron liners. Apr 30, 2022 · In this video I perform a swirl flap delete by fitting a resistor on my Jeep Grand Cherokee WK/WH 3. 51/52 spec will be sufficient to run on the om642 platform. Bolts in with basic hand tools. Not seeing many delete options, I came up with a simple delete using 2. In Europe they started to use 5w50/60 on these engines. (1. Feb 25, 2018 · Some oil is to be expected in the intake system, due to the PCV system which exits to the intake tract just upstream of the turbo intake. Some owners have very few problems. Format: . My tensioner, the one that I removed, was faulty for not holding oil. No problems. Fuel pressure control valve failure. We’ve performed work on over 50,000 medium and heavy-duty trucks to date, and we’re proud to offer exhaust gas recirculation (EGR) services on Hi, this 'how to' video shows an in depth installation of an emulator (resistor mod) on a OM642 engine (3. This “Rumble” Torque converter (TC) noise can be resulting from a few things which include wrong transmission fluid oil or lack of fluid level, etc Oct 29, 2008 · GDE or Green Diesel Engineering can for all intent tune out the EGR, increase MPG's, add more usable torque & HP & give much better coasting and better throttle tip in responce. Solution To My Mercedes Fuel Dilution Problem. USD $19. Download Link Sent to your PayPal email address. co. All sales are final. Feb 21, 2023 · Mercedes OM656 Engine Problems (6-Cylinder – 350d, 400d) February 21, 2023 by Jure Hodnik. Mar 14, 2018 · eventual engine problem with OM642. It is simple there to see if your catalytic converter is actually working. Oil diulution. Sprinter 2007-2014 EGR Block Off Plates - OM642 Engine. 0L V6 (2007-2009). This is part of the job to fix leaking oil cooler seal. Jeep, Mercedes, Chrysler CRD OM642 Diesel EGR Block Off Plates 2007-2012. Keeping revs above 1800RPM is supposed to help (at least) the older EGRs. Apr 27, 2016 · Apr 27, 2016. Leaky piezo fuel injectors causing oil dilution. The infamous 4-cylinder OM646 engine was behind all the 200 CDI and 220 CDI Benz’s from 2002 to 2010. Reset by the ignition and no codes stored. The Mercedes-Benz OM642 is a 3. 993. I'll go over how to check to make sure its safe to use the Resistor Jun 21, 2010 · Jun 21, 2010. I'm on 27k no motorway mileage as yet and no issues as yet. Jeep WK Grand Cherokee 2007 - 2008 CRD CAT back exhaust. com/ takes you step-by-step through the process of diagnosing an EGR valve on a Mercedes. They have multiple levels of thier tunes available. 5 PSIA. Jun 16, 2022 · And even though my OM642 was not a BlueTec, I continued reading. Wondering if anyone in this Mercedes club might be able to help me with my problem. Disconnect vacuum line and electrical connection. Aug 27, 2023 · Oil leakage is a common problem with many Mercedes BlueTEC diesel cars. 7 liters. The OM 629 engine, like its predecessor OM 628, has a displacement of 3996 cc. A little disappointing Iron number considering the low mileage and short drain interval and 90% highway driving. Feb 21, 2023 · It is a common problem on OM642 engine (this one is from a 2009 Mercedes E320) for the swirl flap mechanism to fail over time. Positive crankcase ventilation (PCV) problems. It has been replaced and will continue to test. Lead time can be 1-3 weeks. Oil leaks. 180 000 km to it. Anything with MB229. Cylinder spacing is 97 mm and camber is 75° for space reasons. uk/mercedes/manifold-repair-kits. May 14, 2016 · May 27, 2016. After reading the Mercedes-Benz Service Bulletin LI49. Driving in limp mode is safe for as long Jul 4, 2017 · Joined Jul 4, 2017 Messages 2 Reaction score 0 Your Mercedes W108/71/M130, W211/08/OM642, W164/06/OM642 Aug 8, 2021 · 1) Remove air filter assembly, 2) Disconnect MAF sensor electrical connection, unclip and remove (at rear of engine). 0 CDI engine was produced from 2004 to 2012 and was installed only on the second generation of the A-class and the similar B-class compact van. Location. Any oil within 229. 0 litre OM642 engine in a Jeep Grand Cherokee that occasionally throws up the electronic throttle malfunction light and goes into limp mode. $625. The OM656 diesel engine from Mercedes-Benz ended the long-lasting reign of the legendary but somewhat complicated OM642 V6 engine. This can cause excessive 'gunk' build up on the swirl valves due to EGR action. Time will tell. I know official guidelines call for coding the new injector with DAS/Xentry into the ECM, however I took the gamble of replacing a bad injector with a rebuilt unit and not coding it in. Engines: OM611 OM612 OM613 OM642 OM646 OM647 OM648. Problems with the variable intake manifold flaps. Yes, sometimes it Smokes Like crazy and sometimes you cannot notice a thing. DPF delete pipe for the 2007-2009 Sprinter Vans with the OM642 engine. $175. The company that did mine advised the plate wasn’t needed (ask your company if you need one), and said they do not ‘delete’ it completely, but change the amount the valve opens to a tiny %. The odd 70mph run on dual carriageway maybe once a week for 15 miles . #3. With that said, you can do two things. Which is a V6 gasoline engine and not the OM642 diesel engine that this thread is about. Sep 11, 2022 · Most likely used the wrong oil and the interval between changes was longer, instead of shorter. C CLASS 2004 C180. When I exposed the timing chain and sprockets under the right-side timing cover, I found that the valve timing on that cylinder head was retarded a full fifteen degrees. The Mercedes-Benz OM642 engine is a 3. #1. Feb 4, 2023 · Common OM648 engine problems: Glow plug failures and glow plug controller failure. Here are the most common problems with this engine: Oil cooler leaks. #4. EGR valve problems. This was performed on an Ml 320 cdi but the process can be applied to other Diesel vehicles. 7K ohm resistor across the two middle connectors. Leak can be VERY different if engine/injectors temperature is 30-50 degree higher or lower. After swirl flap deletion as part of the oil cooler seal leak repair (see OM642 oil cooler leak fix videos 1-10), the check engine light came on test drive. When car stand overnight,it starts bad,cranks about 2 seconds,ant then starts ith some white smoke,like unburnt dieasel. Readout too large. Other problems I’ll give a brief explanation. Oct 13, 2020 · Oct 13, 2020. Do a quick Google and you should find thier web site pretty quickly. Jan 14, 2024 · so i ended up doing a leak-off test. The diesel R4-family includes: OM616, OM601 Removal of both intake manifolds on 2009 Mercedes E320 Bluetec with OM642 V6 diesel. I just did an egr delete mapping and will also block of the intake to the egr from exhaust. $425. Engine Mercedes OM640. pdf document, Applications: See Image >. There are two versions of the Turbo Resonator on the OM642 Engines. It might wear out faster than the diesels, esp. #12 · Apr 18, 2011. Re the M254 i4 gasoline engine it's rarer so there is less data, but I haven't read of a rash of issues. Problem I have is no matter what (I am on my 3rd sensor now), the exhaust back pressure sensor readings while the car is off in ingnition continue to read in the range of 500-600 while they really should be reading atmospheric readings like the other value. Will not work on Sprinter OM642 due to different EGR system. The OM642 V6 CDI/BlueTEC engine changed the previous five- and six-cylinder OM647 and OM648 inline engines. One of the key benefits of working with Diesel Spec for your tuning and deletion needs is that we’re proud to offer services on more models and brands than anyone else. Our exhaust will last the life of your Jeep. In general, the OM642 engine has proven to be quite reliable. Jul 13, 2023 · Malcolm Johnson said: Did enjoy the Video, always wonder whether Dpf problems Occur more through lack of weekly motorway mileage with this type of engine. Upon inspec May 6, 2021 · Dismantle the turbocharger and look for even the smallest signs of damage or bending on the exhaust-side vanes. It's YOUR choice and the money you will spend, so long as you don't use the wrong type of oil. Midlands / Charente-Maritime. NOT COMPATIBLE WITH Sprinter Gen2 NCV3 OM642 3. That was it. 1. Oil separator blockages. Jeep WK / XK CRD Turbo Downpipe. Silicon is possibly a culprit as I found one of the air filter seals was torn. Turbo actuator problems (due to oil contamination) Swirl flap motor problems. 143 liter motors have a waste gate set at 36. Download: 36. Please check your intake manifold rod to make sure that it has a sensor pickup point at either end of the rod (facing opposite ways). OM642 This item is built to order. Now at the stage I'm thinking of trying to eliminate this by cleaning the throttle body. Larkone said: @Fatsnacka Charlie hasn't been seen since 2013. 2009 - 2011 Mercedes BlueTec OM642 Full EGR delete kit. #1 · Dec 17, 2019. cleaning the egr hose can make your car run much more efficiently Jun 25, 2019 · Link to purchase items: https://x8r. So getting off the freeway and taking about 10 minutes of street at low speed is enough to cool down the turbos, those are generally fine. 2) The oil should hold in the tensioner. 0 to 40 C: nice sound, no vibration and no smoke, light smell. -2008-2018 MERCEDES BLUETEC MLl350 AND GL MODELS. I had the egr ‘delete’ done on my 2007 OM642 engine. Yet. OM642 with 160k miles noticeably burning oil out the tail pipe (No DPF or SCR). Mercedes OM642 3. 3) Remove plastic air elbow. Increase MPG and reduces turbo spool up. The first thing that starts to fail on this engine is the crankcase ventilation system. Hope this might help. #6 · Jun 2, 2012. I figured this might be the best place to post my experience with replacing an injector on the OM642. there are NO replacement resonator delete kit that i am aware of for 3. Posts: 12. Mar 10, 2019 · OM642 - Won't start. Car. 0 sprinters. Code: 2952-001, B90/2 (Left EKAS end position measurement sensor) The valve is closed. DPF removal is a different matter as unless you gut the DPF and refit it will visibly missing on the MOT test, again this is only an issue if the MOT tester actual notices or car fails on smoke test. Includes stainless steel hardware. Sep 19, 2022 · engine is from a 2007 Mercedes r320, I had everything removed to do the oil cooler, so it only makes sense to remove the swirl flaps, and motor. Join Date: Nov 2005. I recently noticed compressor flutter on my engine and have been searching to see if anyone else has the same issue. Nov 21, 2017. Sometimes it’s dumb luck. $140. There’s actually technical reasons some owners don’t have these problems. This is my first analysis on my recently purchased 2014 Mercedes ML350 Bluetec. Like most other bolts on MB engines, you do need a female "E Torx" socket to remove the pulley, and the charge pipe if you're changing the belt, but this part is inexpensive enough, that I would buy a Aug 1, 2020 · W251 Mercedes R320 CDI. 921. This kit removes the entire EGR system from the OM642 newer 2009 - 2011 Bluetec Mercedes motor that have the Urea Injection System. A longer valve duration can alter the bhp band and on most engines the exhaust and intake durations do not need to match, although most Mar 7, 2016 · Brian Eslick from How to Automotive http://www. first off, quite a bit of fuel into the 'test tubes' just turning on the key and waiting for the glow plugs. The brabus chip will cause you problems as it is designed for a stock engine. Jan 21, 2019 · OM642 injector replacement. The concept is simple, EGR displaces oxygen and lowers the resultant thermal peaks reached during combustion. Will link to video when i can get it up to youtube. 0 litres (2,987 cc), 24-valve, aluminium/aluminium block and heads diesel 72° V6 engine manufactured by the Mercedes-Benz division of Daimler AG as a replacement for the Mercedes straight-5 and straight-6 cylinder engines. The OM642 relies on the map sensor to tell the ecm how much boost the turbo is making and calculates fuel from that value. E350 CDI. Sep 5, 2018 · TerenteMM said: The garage told me the following codes show up: Back exhaust pressure sensor. I removed the EGR to inspect for a pending p0402 code (EGR excessive flow). Jan 10, 2014 · Normal MAP (@ sea level) is 35. Our kit replaces the factory CAT back exhaust for a free flowing 3" 304 mandrel bent stainless steel flanges and hardware, fully tig welded. But when glow plug indicator disapears and I wait 10 seconds,then crank,engine strarts Jun 20, 2019 · Jun 21, 2019. Oct 14, 2023 · Using the wrong oil has detrimental effects on the engine and the owners' pockets. Most of the Jeep 07-08 WK's have the above style of turbo resonator. Yes i know i have make this a couple times on firends cars whit this problem , but mine have new the manifolds and turbo. I recently changed engine oil and filters on my 2005 E280 CDI 4matic and when I was changing the air filters I noticed that the rubber seal which goes around the compressor housing (A 642 094 00 80) is damaged and part of it is missing. However, excessive oil in the intake can occur because of a fault in the PCV system or leaks from the turbo bearings. The engine is equipped with variable geometry turbochargers for each cylinder bank, a liquid Mercedes EGR Delete. 95. It seems like there is a fair bit of knowledge on this forum! Below (sorry for the wall of text) is an overview and some videos of my the compressor surge. The common problems with the Mercedes-Benz Sprinter vans include clogged DPF filters, AdBlue heater element failure, and transmission issues. Mercedes OM642 Engine Problems and Reliability. 2007, 906. Apr 18, 2011 · 86 posts · Joined 2009. Dec 17, 2019 · 292 posts · Joined 2015. 2007 Mercedes-Benz ML320 CDI Diesel motor with the error code P2008 Swirl motor failure. pz oj sp iy ex gv kn cz ca rr